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Electronics Streeeetch for E-Skin

Tracy Staedter chats with Tokao Someya, associate professor at the University of Tokyo, about how he uses carbon nanotubes to make flexible circuits.

By Tracy Staedter
Fri Feb 5, 2010 10:38 AM ET
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flexible circuits

Stretching the circuit like a piece of chewing gum doesn't break the light bulb's electrical connection.
Tokao Someya

8:02 AM imtracynotstacy: Good morning/good evening
 takao.someya: Good morning.
 imtracynotstacy: are you ready?
 takao.someya: Yes. imtracynotstacy: great.....so let me first ask you, where are you writing from?
 takao.someya: I am writing this from Tokyo.
8:06 AM imtracynotstacy: so...as I mentioned earlier, I'm interested in hearing more about your team's work with the stretchy electronics. I'm wondering if you can start out telling me more about it. takao.someya: Our group has developed highly conductive rubber using single-walled carbon nanotubes and we have applied the new materials for truly rubber-like stretchable integrated circuits. imtracynotstacy: is this an area that your team has been focused on for a long time?
8:10 AM takao.someya: Yes, it is. Our group has been working on large-area, flexible, conformable electronics in a broad sense in the past five years. Stretchable electronics is a reasonable extension of our research activities.
8:11 AM imtracynotstacy: Why is developing large area flexible electronics a key research area for you? What sorts of uses could this technology be used for?
8:15 AM takao.someya: This is an important question. We are interested in realizing electronic artificial skins (e-skins). We made a prototype of flexible large-area pressure and thermal sensors in 2003. Then, we have made a little stretchy e-skins in 2005. Now we are tying to make truly rubber like e-skins in order to cover the freely curved surfaces like robot bodies. imtracynotstacy: What would this electronic skin do?
8:19 AM takao.someya: The most advanced robots have several tactile sensors only on the finger tips. imtracynotstacy: Could you say more about that? What sorts of capabilities would you expect a robot could have with an all-over sensing skin?
8:24 AM takao.someya: A robot is expected to work in our daily life in the future. It may help senior persons in beds or play with babies. If robot surfaces are not entirely covered by e-kins, some robot part could hit a person, but would not know it. imtracynotstacy: So would these skins have touch sensing only? Or might the skins also "hear" or "see?"
8:27 AM takao.someya: Animal skins can detect at least pressure and temperature. In the past, we have tried to make a kind of imitation of animal skins. However, we can integrate our e-skins with a photo-sensitivity and even more.
In the field of electronics, it is extremely difficult to realize large-area, flexible, conformable, electronics that can be applied to curved surface because the conventional electronics relies on silicon or other rigid materials.
8:36 AM imtracynotstacy: Yes, I understand. A rigid surface doesn't bend much. I know other people are working in this area, too, of making large flexible electronics. Can you talk a little bit about what makes your team's work stand out? What are the key things you've done that others have not yet been able to accomplish?
8:39 AM takao.someya: In the field of flexible electronics, many research groups are working on flexible displays such as paper-like displays or e-paper. Of course, flexible displays are very important; however, our group are looking for other possibilities beyond displays, which are large-area sensors and large-area actuators. imtracynotstacy: When you say "beyond displays," what do you mean? Are the flexible electronics different or more complicated? If so how?
8:42 AM takao.someya: I mean something different from flexible displays. I could say that almost all the researchers are working of flexible displays; therefore, I tried to find some new applications in the fields of flexible electronics. imtracynotstacy: I see. So what aspects of your teams' research is unique?
8:47 AM takao.someya: Our team is an expert of organic transistors, which are flexible and can be cheaply manufactured by printing processes. We applied printed organic transistors for e-skins for the first time. imtracynotstacy: When you say "printed," what does that mean? Some people reading this may not be totally aware of the process.
8:51 AM takao.someya: Organic semiconductors can be deposited at room temperature by printing machines such as ink-jet printers. Organic transistors cannot achieve the high-speed performance of silicon devices but their fabrication cost is much lower, and they are better-suited for fabrication on large-area, flexible plastic substrates.
8:53 AM imtracynotstacy: I see. So theoretically you could have a big printing press with a sheet of the rubbery material and then print the electronics onto that sheet? Is that what you're talking about?
8:56 AM takao.someya: Yes, you are absolutely correct. I started my story from e-skins. E-skins are new sheet-type devices that can make surfaces intelligent. Our e-skins may be applied to surfaces of humanoid robots; however, those can be also applied to other complicated surfaces of objects or machines.
8:58 AM imtracynotstacy: The information I read about your work says you're doing it with carbon nanotubes. Does using nanotubes make creating these stretchy electronics easier? takao.someya: Yes, nanotubes play an important role to obtain highly conductive rubber.
 imtracynotstacy: What's so special about them?
9:01 AM takao.someya: We used millimeter-long carbon nanotubes. So conductive networks can be made of so long nanotubes and embedded in a rubber matrix. imtracynotstacy: Are the nanotubes themselves stretchy?
 takao.someya: No. Nanotubes are used as conductive dopants. imtracynotstacy: What is a dopant?
9:04 AM takao.someya: Rubbers are inherently insulators. Therefore, conductive substances are added to rubber to obtain conductivity. These substances are called dopants.
9:05 AM imtracynotstacy: I see!So what happens to the nanotubes when the rubber gets stretched?
 takao.someya: Ok.Carbon nanotubes are kinds of conductive spaghetti embedded in rubbers and form a conductive network. A spaghetti-like conductive network is deformed if rubber matrix is stretched; however, conductivity does not change, if the network is not broken.
 imtracynotstacy: And just how stretchy can your material get?
9:15 AM takao.someya: A uniform conductive rubber film can be stretched by 38 percent. When it is mechanically processed to form a net-shaped structure, it can be stretched by 134 percent. imtracynotstacy: Wow! That's pretty stretchy.
 So what is your team's next step?
9:19 AM takao.someya: In the current fabrication methods of stretchable integrated circuits, stretchable wires were not printed although almost all the other elements are printed. In order to realize cost-competitive processes, we would like to develop printed stretchable wires or fully printed stretchable integrated circuits to make surface intelligent. imtracynotstacy: what on earth would you make a stretchy wire from?
9:22 AM takao.someya: A stretchable wire is made from carbon nanotube-based conductive rubbers. imtracynotstacy: It sounds like carbon nanotubes have or are becoming a big part of your research.
9:27 AM takao.someya: Yes, indeed. Thanks to carbon nanotubes, conductivity of rubber are now sufficiently high to apply for wires in integrated circuits. We would like to improve conductivity and stretchability further.
 imtracynotstacy: I look forward to hearing about it when you do! I'll let you get back to your work now.
 Thanks so much for taking the time to chat.
 takao.someya: I really enjoyed chatting with you. Thanks.
9:29 AM imtracynotstacy: Have a good evening
 takao.someya: Have a good day!!

Tags: Carbon Nanotubes, Devices, Electronics, Materials, Plastic,

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